Elite DDTR Dual Die Cut To Register Slitter Rewinder
The BGM Elite DDTR Dual Die Cut To Register Slitter Rewinder, enables pre - printed substrates to be rotary die cut to register, slitted and finished offline. The versatile design of the machine allows you to die cut to register in 2 x Rotary die stations, the user friendly touch screen operator interface allows you to select which station you require to be the master or the slave station. Another benefit to the machines design is the ability to produce die cut blank labels, all of which can be slitted and finished all in the one process.
The DDTR Dual Die Cut To Register Slitter Rewinder has been designed and developed using the very latest in servo technology, which enables registration tolerance to be maintained through acceleration, deceleration, and running at speeds of up to 160m/min.
The BGM automatic re-register system enables the operator to set the die cut to register system, with a minimum of set up time, Once the machine is die cutting the operator advances or retards the tool in the master station using buttons on the operator panel, Once in registration the slave station is set in registration to the master and the machine will automatically maintain registration throughout.
Standard Features
Unwind
2000 linear metre unwind unit ( 700mm ) - ( 27.5" )76mm / ( 3" ) Air inflation unwind mandrel
Variable tension control adjustment
Electromagnetic particle brake
Ultrasonic roll compensation
Digital roll end facility, operator is able to adjust the roll end diameter on the touch screen
Web guide
Electronic controlled web guidance systemUltrasonic sensor for clear and opaque materials
Easy set up function
Adjustable splice table
Inspection view area 590mm long x 470mm wideAdjustable splice adjustment from centre position + / - 70mm
Dual air operated web clamps ( Fully interlocked )
Servo Rotary Dual Die Stations
Servo driven Die Cut To Register system1/8CP 20 degree pressure angle
2 x Rotometrics Fully through core hardened anvils
Fully removable anvils
1 x Waste capstan roller with fully adjustable tension control
1 x Waste rewind independently driven ensuring outstanding matrix stripping
and fully adjustable tension control
76mm - 3" mechanical waste rewind mandrel
Draw rollers
2 x Air operated nip roller impression on / off2 x Silicone covered nip roller
Nips driven
Servo controlled
Slitting System
Unique Rotary Cartridge systemLateral cartridge adjustment +/- 8mm
Datum point for ease of set up
Minimum slit width 16.5mm
Fully interlocked guards
Rewind system
Electronic controlled torque rewind system1000 linear metres rewind diameter 406mm / ( 16" )
Air inflation rewind shaft
Fully interchangeable rewind shaft ( quick release )
Label in - Label out facility on finished roll
HMI Operator Interface
HMI operator interfaceFull machine diagnostic on interlocks
Machine mode status
Counter facilities
Digital roll end facility
Variable machine speed set through touch screen interface
Counter Facility
Label counterLinear metre counter
Dual Preset Counter
Machine Speed
Variable speed 160 metres / min - 525 feet / minute dependant on application and substrate.CE conformity certificated
12 months parts warranty, ex works, Bradford, England
Machine Requirements
Electricity supply 3 phase 16 ampsAir supply 80 Psi - 5.5 bar
Optional Equipment
Dual rewindFlag sensor
Web advance arm
Web break sensor
12mm - 76mm interchangeable pneumatic rewind mandrels
12mm - 25 mm mandrel support attachment
Slitter blade set, 1 top + 1 bottom complete
Cartridge razor slitting system 6 razors included
Synchronized stroboscope
Anti static eliminators
Missing matrix and label detection system 5 lane
Missing matrix and label detection system 10 lane
100% Inspection systems
Integral roll lift
Clear on clear sensor
Inkjet system
Rotometrics adjustable anvil
Rotometrics hydrojacks
Additional die adaptors
1 Metre unwind module unit